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Force Sensing Resistor

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TPU Electronic Skin FSR Pressure Sensor Matrix

Appurtenance:
  • Description
  • Primary Product Page Copy
  • Application Scenarios
  • Specifications
  • Electrical and Mechanical Parameter Fields
  • Recommended Qualification Test Plan
  • FAQ

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TPU Electronic Skin FSR Pressure Sensor Matrix | VMANX

Recommended H1

TPU Electronic Skin FSR Pressure Sensor Matrix for Robotics

Suggested URL slug

tpu-electronic-skin-fsr-pressure-sensor-matrix

Meta description

Ultra-thin TPU electronic skin FSR matrix with 64 sensing points and a total thickness below 0.23 mm for humanoid robots, dexterous hands and soft grippers.

Open Graph title

Stretchable TPU Electronic Skin for Robotic Pressure Sensing

Open Graph description

A conformable 8 × 8 FSR pressure matrix built on stretchable TPU for robot skin, humanoid bodies, dexterous hands, curved joints and compliant grippers.

Short product summary

The VMANX TPU Electronic Skin FSR Matrix is an ultra-thin, stretchable pressure-sensing layer developed for robotic skin and tactile feedback. The transparent TPU substrate conforms to curved and moving surfaces while the 8 × 8 array provides 64 distributed sensing points. With a total thickness below 0.23 mm, the matrix can be integrated into humanoid robot bodies, dexterous hands, collaborative robot joints and compliant grippers without adding a rigid sensing board. Matrix geometry, tail routing, pressure response and lamination can be customized for the target robot surface and control electronics.

Pressure Sensing That Moves Like Skin

Robotic systems need more than vision. When a robot touches, grasps or interacts with a person or an object, it needs distributed contact information directly from the surface. The VMANX TPU Electronic Skin FSR Matrix converts local pressure into measurable resistance changes across an 8 × 8 sensing array, allowing the control system to reconstruct where contact occurs and how the relative force is distributed.

The sensing matrix is manufactured on a stretchable TPU substrate. Its total thickness is below 0.23 mm, giving the assembly a soft, low-profile structure that follows curved robot shells, moving joints and compliant gripper surfaces. The TPU layer can stretch and bend with the target surface, while the sensing architecture is designed to maintain pressure-sensing functionality within the qualified deformation range of each project.

This combination of mechanical compliance and distributed pressure sensing makes the sensor suitable for humanoid robot skin, dexterous manipulation, collaborative robotics and other applications where a rigid pressure board cannot follow the product geometry.

Key Performance Features

Ultra-thin construction below 0.23 mm

The complete sensing stack is less than 0.23 mm thick. The low profile helps preserve the original shape, movement and surface feel of the robot component.

Stretchable TPU substrate

TPU provides a flexible and stretchable carrier that moves with the robot surface instead of forcing the surface to remain flat.

Skin-like softness and conformability

The sensor can follow flat, cylindrical and compound-curved surfaces, making it suitable for robot arms, body shells, palms and compliant end effectors.

Distributed 8 × 8 pressure matrix

The visible standard layout contains 64 sensing points. Each node responds to local pressure so the customer electronics can build a spatial pressure map rather than receiving only a single on/off signal.

Stretch-tolerant sensing architecture

The matrix is designed to maintain pressure-sensing functionality during the intended stretch deformation. The qualified elongation limit and resistance drift must be defined by the project test report.

Transparent printed structure

The transparent or semi-transparent TPU and fine printed routing allow the matrix to integrate into light-colored robot surfaces without the visual mass of a rigid PCB.

Flexible tail routing

Single or multiple printed tails can be routed toward the robot wrist, joint hub, torso electronics or customer interface board.

Customizable matrix geometry

Node count, node diameter, pitch, active area, outline, tail direction and contact pitch can be adapted to the target robot surface.

Compatible with pressure mapping

Rows and columns can be scanned by customer electronics to generate relative pressure distribution, contact-location and load-balance data.

OEM-ready integration

VMANX supports matrix definition, printed electrodes, FSR layer development, TPU lamination, tail routing, sample production and project-specific validation.

How the FSR Matrix Works

1. Contact: External force deforms one or more local sensing cells.

2. Resistance change: The FSR node changes its electrical resistance in response to pressure.

3. Matrix scan: The customer circuit samples rows and columns across the 64-point array.

4. Signal conditioning: The raw resistance values are filtered, calibrated and converted by the customer electronics.

5. Pressure map: Software reconstructs contact location and relative pressure distribution.

6. Robot response: The controller can adjust grip force, stop motion, detect contact or record tactile data according to the application logic.

The scan voltage, sampling rate, conditioning circuit, calibration curve and pressure conversion algorithm are project-specific and must be matched to the final sensor configuration.

Robotic Electronic Skin Applications

Humanoid robot body skin

Flexible FSR arrays can be laminated onto the chest, arms, shoulders and other body panels of a humanoid robot. Distributed contact points help the system locate external touch and support collision-awareness or human–robot interaction logic.

Application keywords: humanoid robot skin, robot body pressure sensor, whole-body tactile sensing, contact detection robot, human–robot interaction sensor, collision awareness sensor.

Dexterous robotic hands

An 8 × 8 pressure matrix placed on the palm or a customized array placed near contact zones can provide distributed force feedback for grasping fragile, irregular or deformable objects.

Application keywords: dexterous hand tactile sensor, robotic palm pressure sensor, robot grip force feedback, robotic hand electronic skin, tactile feedback for manipulation, multi-point grasp sensor.

Collaborative robot arms and curved joints

The TPU substrate follows curved forearms, elbows and protective covers. The sensor can add touch or collision information without requiring a flat mounting plate.

Application keywords: cobot skin sensor, curved surface pressure sensor, robot joint tactile sensor, collaborative robot contact detection, conformable FSR sensor, robot arm safety skin.

Soft and compliant grippers

A flexible matrix on the contact surface of a compliant gripper can capture relative pressure distribution during handling. The data can support grip balancing, gentle handling and slip-control algorithms.

Application keywords: soft gripper pressure sensor, compliant gripper tactile feedback, fragile object handling sensor, adaptive gripper force sensing, pressure mapping gripper, robotic end-effector sensor.

Service and rehabilitation robots

Robot surfaces used near people can integrate distributed pressure sensing to improve contact awareness and record interactions between the robot, the user and the environment.

Application keywords: service robot tactile skin, rehabilitation robot pressure sensor, assistive robot contact sensor, safe human robot interaction, social robot touch sensor.

Robotics research and pressure-mapping platforms

Custom FSR matrices can be used in prototype robotic skin, tactile-learning datasets, contact localization experiments and pressure-distribution test fixtures.

Application keywords: robotic tactile sensing research, electronic skin prototype, pressure mapping array, tactile dataset sensor, custom FSR matrix, robot contact localization.

Parameter Specification Status
Sensor principle FSR pressure-sensing matrix Confirmed
Substrate Stretchable TPU Confirmed
Total thickness Less than 0.23 mm Confirmed
Standard visible layout 8 × 8 matrix Visible in supplied samples
Sensing points 64 points Visible in supplied samples
Mechanical behavior Stretchable and ultra-flexible Confirmed
Surface integration Conformal to curved product surfaces Confirmed
Deformation behavior Sensing function maintained within the qualified stretch range Confirmed design requirement
Routing Printed conductive traces Visible in supplied samples
Tail form Flexible printed tails with exposed contact areas Visible in supplied samples
Matrix geometry Customizable Project-specific
Tail direction and quantity Customizable Project-specific
Lamination and adhesive Selected for the target robot surface Project-specific
Quality system ISO 9001 Project documentation
Substance compliance RoHS / REACH Project documentation

The following fields are intentionally blank. Engineering colleagues should complete them from the approved drawing and test report before publication.

Electrical parameters

Pressure sensing range kPa or N; define active contact area [TBC]
Initial resistance Ω or MΩ; unloaded; temperature and humidity stated [TBC]
Resistance at reference load Ω or kΩ at [TBC] kPa / N [TBC]
Recommended scan voltage VDC [TBC]
Maximum applied voltage VDC [TBC]
Recommended scan current mA per node or matrix [TBC]
Sensitivity ΔR/R0 per kPa, or project calibration curve [TBC]
Linearity % full scale; state pressure range [TBC]
Hysteresis % full scale; state loading cycle [TBC]
Repeatability % full scale; state number of repetitions [TBC]
Response time ms; state load step and measurement circuit [TBC]
Recovery time ms; state unloading condition [TBC]
Sampling rate Hz; customer scan circuit [TBC]
Channel crosstalk %; state matrix scan method [TBC]
Insulation resistance MΩ at specified test voltage [TBC]
Tail contact pitch mm [TBC]

Stretch, bending and service-life parameters

Parameter Unit / test condition Value to insert
Qualified operating elongation % strain [TBC]
Maximum elongation before damage % strain [TBC]
Resistance drift under elongation % at [TBC] % strain [TBC]
Stretch-cycle endurance cycles at [TBC] % strain [TBC]
Resistance drift after stretch cycling % from initial value [TBC]
Minimum dynamic bending radius mm [TBC]
Bend-cycle endurance cycles at [TBC] mm radius [TBC]
Pressure-cycle life cycles at [TBC] kPa / N [TBC]
Output drift after pressure cycling % full scale [TBC]
Tail pull strength N; test direction stated [TBC]
Lamination peel strength N/25 mm; substrate and adhesive stated [TBC]
Operating temperature °C [TBC]
Storage temperature °C [TBC]
Operating humidity % RH, non-condensing [TBC]
Environmental sealing Bare component or finished assembly rating [TBC]

Required test-report wording

Use this wording below the final specification table:

All electrical and mechanical values are based on the specified sample construction and test method. Performance may change with matrix geometry, pressure range, elongation, lamination, scan circuit and environmental conditions. Final specifications are defined by the approved drawing and project test report.

What is a TPU electronic skin FSR sensor?

A TPU electronic skin FSR sensor is a flexible pressure-sensing matrix built on a thermoplastic polyurethane substrate. Local pressure changes the resistance of the FSR sensing cells, allowing the connected electronics to identify contact location and relative pressure distribution.

What is the total thickness of the VMANX TPU FSR matrix?

The total thickness of the current matrix construction is less than 0.23 mm. The final thickness may vary when a project adds adhesive, protective coating or an external elastomer layer.

How many sensing points are available?

The standard sample shown on this page uses an 8 × 8 layout with 64 sensing points. VMANX can customize node count, pitch, active area and matrix outline for the target robotic surface.

Can the sensor be stretched?

Yes. The sensor uses a stretchable TPU substrate and is designed to maintain pressure-sensing functionality within the qualified deformation range. The approved stretch percentage and cycle life are defined by the project construction and test report.

Can the matrix conform to curved robot surfaces?

Yes. Its ultra-thin TPU structure can follow flat, cylindrical and compound-curved surfaces, including robot arms, body panels, palms and compliant gripper surfaces.

Is the sensor suitable for dexterous robotic hands?

Yes. A matrix can be integrated on the palm or customized for selected contact zones to provide distributed pressure information for grip-force control and tactile feedback.

Can the sensor be used on humanoid robot bodies?

Yes. Large or distributed matrices can be adapted to chest, shoulder, arm and other body panels for touch-location, contact-awareness and human–robot interaction applications.

How is the 64-point matrix read?

The customer electronics scan the matrix rows and columns, condition the resistance signals and apply a calibration curve to generate relative pressure values. Scan voltage, sampling rate and calibration are defined for the final sensor design.

Which parts can be customized?

Custom options include the matrix outline, number of sensing points, node diameter, pitch, active area, tail quantity, tail direction, contact pitch, pressure response and lamination stack.

Does VMANX provide a complete calibrated system?

VMANX supplies the flexible sensing component and can support project-specific samples and validation. The final system may also require customer electronics, signal conditioning, calibration software and mechanical integration.

What certification and compliance documents are available?

VMANX operates under an ISO 9001 quality system and can provide RoHS and REACH substance-compliance documentation according to project scope. The OEM component does not claim end-device certification or registration.

How can I request a custom sample?

Provide the target surface drawing, active area, node layout, pressure window, expected elongation, bending radius, tail routing, interface and annual volume. VMANX can then prepare a project-specific sensor stack and sample plan.

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